Equipment Process Description and Waste Flow
 

To operate, the sterilization chamber is positioned for loading and a liner is inserted into the chamber, then secured with the clamp ring (the purpose of the liner is to keep the processed materials from sticking to the chamber, however it is not necessary to operate the sterilizer). The infectious waste red bags are automatically or manually loaded into the sterilizer and the chamber liner is unclamped, tied and bag is tucked into the sterilizer. The chamber is then rotated into the sterilize position, the load door closed and the sterilize cycle initiated. The San-I-Pak first pulls a vacuum within the chamber to remove the air. This air and any airborne microorganisms are mixed with 307 degrees F steam. Then, steam enters the sterilization chamber until the chamber reaches a minimum of 38 lbs. of pressure. After a temperature of 270 degrees F is achieved, a 30-minute timer is automatically activated. Within minutes, the chamber will reach its ultimate temperature of 281 - 284 degrees F. Tests run by various certification agencies have proven that temperatures in excess of 270 degrees F., combined with a pre-vacuum cycle, will kill Bacillus Stearothermophilus. Upon the completion of the sterilization cycle, the system then vents down and the steam is run through a diffuser where it is recondensed to water. After the sterilization cycle is completed, the operator will open the load door and initiate the dump cycle. The waste within the sterilization chamber is then automatically discharged to the compaction chamber and compacted into the roll-off container. One of the unique advantages of the San-I-Pak system is that it is a dual waste system; you can simultaneously compact general waste while sterilizing infectious waste. General waste is dumped directly from the Tilt Truck Cart (or other specified cart) into the compactor. Once the compactor "start" button is pressed, the compactor ram pushes the waste into the roll-off container. When the roll-off container is full, it is disconnected from the compactor, loaded on the waste hauler truck and hauled to the landfill or designated final disposal site.

San-I-Pak Equipment Advantages:

  • San-I-Pak has decades of experience in the business and over 600 systems worldwide with more installations than all competitors combined.
  • We design, build, market, sell, install, service, all of our own equipment.
  • Factory trained service network with a 24-hour response time.
  • System provides "total kill" sterilization of waste. Many others only disinfect the waste.
  • "No Touch" loading eliminates hazards associated with handling untreated biohazardous waste.
  • Only automated system combining medical waste treatment and general refuse disposal into a single compact site.
  • Pre and post vacuum operations to assure total kill efficiency along with odor management benefits.
  • Multiple chambered systems provide limitless processing and built-in backup capabilities.
  • No toxic emissions or effluents.
  • No exposure of employees to hazardous chemicals or aerosolized microbes.
  • As the manufacturer, San-I-Pak has the flexibility to customize the system to meet the needs of each specific customer.
  • State of the art telecommunication systems (factory monitoring capabilities).
  • System can be easily expanded if waste volumes increase dramatically.
  • Shredding systems available, but not required as part of the treatment process.
  • Efficacy supported by independent EPA testing.
  • Pre-set cycle parameters assure waste is completely sterilized every treatment cycle.
  • Waste Management Programs and Waste Consulting Services.
  • Patented, least expensive sharps processing systems.
  • Comprehensive waste consulting and engineering services.

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San-I-Pak
23535 South Bird Road
Tracy, CA 95304

E-Mail: info@sanipak.com
Phone: (209) 836-2310
Fax: (209) 836-2336

 
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