One and Two Stage Shredders: Information & Specifications
 

San-I-Pak has the flexibility to customize a shredding system to meet the specific needs of each customer. Systems are manufactured to meet the facility's specific requirements for particle size with One-Stage Shredding, Two-Stage Shredding, and/or Pulverizing. San-I-Pak continuously strives to share its numerous years of manufacturing experience by working directly with customers to design and manufacture the simplest and most economical equipment suitable for attaining specific infectious and general waste equipment needs within the existing space of the individual operating facility.

San-I-Pak shredding systems are low speed, high torque and are of counter rotating blade design. One-Stage shredder yields an average particle size of 1-3/16 inches and Two-Stage shredder yields an average particle size of 5/8 to 7/8 inches.

 
One Stage Shredders
 
Two Stage Shredders
 
SHREDDER SPECIFICATIONS:
Waste Volume in Lbs. Per Hour 0 - 500 400 - 800 600 - 1,200 800 - 1,800
One Stage Sizing: 20 20 50 50
Cutter - Width in Inches 1 1-1/8 1 1-1/8
Horsepower 10 15 20 30
Shredder Utility Consumption/Hour 10.1 kw 15.1 kw 20.2 kw 30.2 kw
Feed Ram Utility Consumption/Hour 2.6 kw 2.6 kw 2.6 kw 2.6 kw
Total Utility Consumption/Hour 12.7 kw/hr. 17.7 kw/hr. 22.8 kw/hr. 32.8 kw/hr.
Two Stage Sizing: 20 over 20 20 over 20 50 over 20 50 over 50
Cutter - Width in Inches 1-1/8 x 3/4 1-1/8 x 3/4 1-1/8 x 3/4 1-1/8 x 7/8
Horsepower 10 x 10 15 x 15 20 x 15 30 x 20
Shredders Utility Consumption/Hour 20.2 kw 30.2 kw 35.3 kw 50.4 kw
Feed Ram Utility Consumption/Hour 2.6 kw 2.6 kw 2.6 kw 2.6 kw
Total Utility Consumption/Hour 22.8 kw/hr. 32.8 kw/hr. 37.9 kw/hr. 53.0 kw/hr.
 

TO SHRED OR NOT TO SHRED:
In recognition that most healthcare facilities search for the most reliable and economical means of disposing of medical waste, San-I-Pak has invested over two decades researching the best shredder technology to apply to materials that comprise of medial waste. In addition to the quality of the shredders, it was very important to design a system, which does not obligate the entire system to shredding. In other words, we have seen several occasions where facilities, which have a treatment/shredding system, have decided to discontinue the practice of shredding. Reasons range from:

  • Significant maintenance
  • Landfill's desire for recognizable waste, visual proof of sterilization
  • Odor from shredding the hot treated material
  • Shredded dabre which is easily carried by any wind or draft

Because any one of these issues may arise after operation has commenced, the San-I-Pak design allows any facility the flexibility to either shred or bypass the shredder. Since the treated material is encapsulated in a polypropylene liner, the shrunken waste can easily be identified as treated.

NON-SHREDDABLES PROTECTIONS AND REMOVAL:
In order to minimize the possibility of damage to the shredder system from unshreddable material San-I-Pak has designed its systems to allow the operator to view the waste before it is introduced into the shredding system, and removes any material that will cause damage. Since San-I-Pak designs and manufactures the electronics for shredding systems, it is important to note how quickly the systems are able to respond to non-shreddable objects, seven milliseconds, to reverse the shredder when such material enters the system. Other systems average a forty-seven-millisecond response time. This can easily equate to significant damage and stress put on the teeth, motor, and shredder casing at 1740 drive motor speed.

Since the shredder will be a vital part of the system, we have engineered, not only for electronic response, but also our patented hopper access door design. Unlike other shredders on the market, when a non-shreddable object enters the shredder, there is an internal mechanism, which hydraulically moves the waste out of the way and allows for easy access through a door on the side. We have eliminated the need for the engineer to climb up into the hopper and move the waste out of the way to access the non-shreddable item. In turn, we have minimized the potential risk of a "stick" injury while servicing the shredders. This procedure is required for all other shredding systems.

 
Select for information on Installation Specifications for One & Two Stage Shredders
 

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Sterilizers | Compactors | Shredders | Optional Equipment
Handling Equipment
| Sterilizer Supplies

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San-I-Pak
23535 South Bird Road
Tracy, CA 95304

E-Mail: info@sanipak.com
Phone: (209) 836-2310
Fax: (209) 836-2336

 
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